Tsarin RTM yana da fa'idodin tattalin arziki mai kyau, kyakkyawan ƙira, ƙarancin volatilization na styrene, babban daidaito na samfurin da ingantaccen ingancin saman har zuwa matakin A.
Tsarin gyaran RTM yana buƙatar ƙarin daidaiton girman mold ɗin. rtm gabaɗaya yana amfani da yin da yang don rufe mold ɗin, don haka kuskuren girman mold ɗin da kuma daidaitaccen sarrafa kauri na ramin bayan rufe mold ɗin babban matsala ce.
1, Zaɓin Kayan Aiki
Domin sarrafa daidaiton mold, zaɓin kayan aiki muhimmin abu ne.Tsarin RTMAna amfani da gel ɗin da aka yi amfani da shi a cikin mold ɗin ya kamata ya sami ƙarfi mai ƙarfi, juriya mai zafi da ƙarancin raguwa, gabaɗaya ana iya amfani da gel ɗin vinyl ester na nau'in mold.
Resin mold na RTM gabaɗaya yana buƙatar juriya mai kyau da tauri, wani matakin tauri na tasiri, raguwa ƙarami ne ko kuma kusan babu raguwa. Ana iya amfani da molds na RTM tare da kayan ƙarfafa zare 30g / ㎡ ji na saman da ba na alkali ba da kuma ji na 300g / ㎡ ji na gajere mara alkali. Tare da ji na gajere mara alkali 300g / m fiye da ji na gajere mara alkali 450g / m ji na gajere mara alkali da aka yi da mold raguwa yana da ƙasa, daidaito mafi girma.
2, Ikon sarrafawa
Zaɓin kayan da aka yi amfani da su wajen sarrafa girman mold na RTM da kauri ramin wani muhimmin mahaɗi, kuma a cikin tsarin juya mold a kowane lokaci, kula da inganci tsari ne mafi mahimmanci. Idan wannan sarrafa tsari bai dace ba, koda kuwa kayan da aka yi amfani da su sun cika buƙatun, yana da wuya a juya mold ɗin da ma'auni daidai da kauri ramin da ya cancanta.
Tsarin jujjuyawar mold ya kamata ya fara fahimtar daidaiton mold na canjin mold. Domin tabbatar da daidaito, a farkon matattarar za a iya amfani da ƙirar mold na itace bisa ga ƙimar raguwar mold don barin wani adadin raguwar mold. Bugu da ƙari, ya kamata a mai da hankali kan sauyawar saman mold na itace, gyara tabo na saman mold na itace. Tabo da raguwar katako ba su daidaita ba zai sa saman mold ɗin fiberglass bai yi lebur ba. Tono tabo kuma cire burrs na saman, dole ne a goge saman mold ɗin putty, gabaɗaya ana buƙatar gogewa sau 2-3. Bayan putty ya warke, yi amfani da takarda mai sandpaper don goge saman har sai ya cika buƙatun girma da daidaiton siffar.
Dole ne a yi amfani da ƙarfin da ake buƙata wajen samar da mold na katako, domin gabaɗaya, daidaiton girmana ƙarshe mold na FRPya dogara da daidaiton mold ɗin katako. Domin tabbatar da cewa saman mold ɗin filastik mai ƙarfi na zare gilashi yana da santsi da tsabta, juya farkon mold ɗin filastik mai ƙarfi na zare gilashi, Layer ɗin shafa gel ta amfani da hanyar feshi ya fi dacewa.
Ya kamata fesa gelcoat ya kula da daidaita iskar da ke kwararar bindigar, ta yadda za a samar da sinadarin gelcoat iri ɗaya, ba tare da nuna barbashi ba. Ya kamata a sanya bindigar fesawa da bindiga a waje da mold ɗin, don kada ta jawo rataye gel ɗin gida, wanda hakan zai shafi ingancin saman. Bayan an warke, a manna abin da ke fitowa daga saman. Ya kamata a sanya abin da ke fitowa daga saman mold ɗin, don kada ya jawo rataye gel ɗin gida, wanda hakan zai shafi ingancin saman.
Bayan an gama shafa man gel, a manna man a saman, ya kamata a rufe man a saman da lebur, a naɗe shi ko a yanka shi a kuma gyara shi. A manne man a saman da kyau, a tsoma goga a cikin ƙaramin adadin resin don ya jike ta cikin man, a kula da yadda ake sarrafa yawan manne, duka biyun don ya sami damar shiga cikin zare, amma ba da yawa ba. Yawan manne mai yawa, kumfa ba shi da sauƙin cirewa, kuma yana haifar da raguwar zafi mai yawa. Resin da aka ji a saman don cire kumfa, ba za a iya yanke shi ta cikin man gel ba.
Bayan ɗaukar kumfa, a shafa yashi mai kyau, a cire burrs na fiberglass a cire ƙurar da ke iyo, a manna da hannu 300g / m² ɗan gajeren yankewa mara alkali, a kowane lokaci a shafa Layer 1 ~ 2 na manna, don a warke bayan kololuwar exothermic kafin a ci gaba da mannawa. A manna a kan kauri da ake buƙata, za a iya sanya bututun jan ƙarfe, da kuma toshewar tsakiya na insulation. A daidaita manne na resin putty na gilashi, a matsayin manne na toshe tsakiya na insulation thermal, wanda za a cike gibin da ke tsakanin toshe tsakiya na insulation thermal.
Bayan kwanciya, ya kamata a yi amfani da maƙallin gilashin bead don sassauta gibin da ke saman tubalin tsakiya na rufi. Sai a matse saman Layer na toshe na rufi sannan a manna shi da yadudduka 3 ~ 4 na ji a takaice, za a iya manna kwarangwal ɗin ƙarfe na mold. A manna kwarangwal ɗin ƙarfe, a fara manna kwarangwal ɗin ƙarfe don kawar da damuwar walda, sannan a cika kwarangwal ɗin ƙarfe da gibin da ke tsakanin mold ɗin don hana shi shiga.Jam'iyyar FRPnakasar mold tare da kwarangwal ɗin ƙarfe.
Bayan an gama gyaran mold na farko, an cire mold ɗin, an cire gefen da ya wuce kima, an tsaftace ramin mold ɗin daga tarkace, sannan a shafa mold ɗin kakin. Kauri na kakin da aka yi amfani da shi ya kamata ya zama iri ɗaya kuma tsayin ya kamata ya zama ƙarami. Bai kamata a naɗe zanen kakin da kumfa mai iska ba, da zarar an sami kumfa mai iska, ya kamata a cire shi a sake manna shi don tabbatar da girman ramin mold ɗin. Ya kamata a yanke haɗin gwiwa na cinya, kuma a daidaita gibin da ke tsakanin zanen kakin da putty ko simintin roba. Bayan an shafa zanen kakin, ana iya juya mold na biyu kamar yadda aka yi da mold na farko. Yawanci ana yin mold na biyu bayan an fesa gelcoat ɗin, kuma dole ne a shirya ramukan allura da ramukan iska. Juya yanki na biyu na mold ɗin, da farko dole ne ka cire gefen tashi, ka liƙa fil ɗin matsayi da ƙusoshin kullewa, don a warke gaba ɗaya bayan an rushe shi.
3, Duba ƙwayoyin cuta da matakan gyarawa
Bayan an rushe kuma an tsaftace, yi amfani da simintin roba don auna kauri na ramin mold. Idan kauri da girman sun iya cika buƙatun, to bayan an kammala niƙa da gogewa, za a juya mold ɗin RTM cikin nasara kuma za a iya kai shi ga samarwa. Idan gwajin, saboda rashin ingantaccen sarrafa tsari da sauran dalilai da ramin mold ya haifar bai cika buƙatun ba, to, sake buɗe mold ɗin abin tausayi ne.
Dangane da sakamakon, ana iya samun sakamako biyu:
① ya goge ɗaya daga cikin mold ɗin, ya sake buɗe wani abu;
② amfani da tsarin RTM da kanta don gyara halayen mold, yawanci wani yanki na saman mold ɗin gelcoat an cire shi, yana kwanciya a kankayan ƙarfafa fiber gilashi, ɗayan ɓangaren mold ɗin za a manne shi a kan takardar kakin zuma, a fesa gel ɗin, sannan a yi allurar mold ɗin, don a warke bayan an sarrafa mold ɗin, za a iya kai shi ga amfani.
Lokacin Saƙo: Yuli-08-2024

