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Fiberglass mai ƙarfi (FRP)Jiragen ruwa suna da fa'idodin nauyi mai sauƙi, ƙarfi mai yawa, juriya ga tsatsa, hana tsufa, da sauransu. Ana amfani da su sosai a fannoni na tafiye-tafiye, yawon buɗe ido, ayyukan kasuwanci da sauransu. Tsarin kera kayayyaki ba wai kawai ya ƙunshi kimiyyar kayan abu ba, har ma da ingantaccen sarrafa tsari don tabbatar da inganci da aikin samfurin ƙarshe.
Tsarin kera jirgin ruwan filastik mai ƙarfi na fiberglass
(1) Canjin mold:Duk an yi amfani da molds ɗin da aka yi amfani da su a wannan aikin a waje, kuma a wasu lokutan molds ɗin suna buƙatar sauyi mai sauƙi.
(2) Tsaftace Mold:Tsaftace ma'aunin kakin zuma da ƙura a saman mayafin. Tsaftace mayafin don tsaftace dukkan sassan mayafin.
(3) Wakilin fitarwa:A shafa sinadarin sakin fuska a saman mold ɗin daidai gwargwado don samar da siririn shafi mai santsi, a jira mintuna 15 kafin a yi wani shafi na gaba, a maimaita kowace mold sau 7 zuwa 8.
(4) fenti mai laushi:fenti mai laushi a cikin mold, gel mai laushi kayan aiki don resin gel mai laushi, amfani da goga na wucin gadi, bristle rollers don fenti gel mai laushi, da farko mai haske sannan mai zurfi mai kama da juna.
(5) Yankewa:yi amfani da almakashi ko ruwan wuka don yanke zanen fiberglass zuwa tsawon da ya dace.
(6) Haɗawa da haɗawa:Yi amfani da kofunan aunawa don ƙara sinadarin warkarwa a cikin resin polyester mara cika kuma a gauraya sosai, don resin ya taru ya zama mai ƙarfi a cikin wani lokaci, tsarin warkarwa a zafin ɗaki ba tare da dumama ba.
(7) Tarin yadudduka:tarin yadudduka na aikin manne da injin tsabtace hannu ta hanyoyi biyu.
Manna hannu:Bayan murfin gel ɗin ya taurare zuwa wani mataki, za a haɗa resin ɗin a goge shi a kan layin gel ɗin, sannan a yanke shi kafin a fara amfani da shi.zane na fiberglassza a shimfiɗa shi a kan layin resin, sannan abin naɗa matsi ya matse zanen fiberglass don ya yi masa laushi da resin sannan ya fitar da kumfa na iska. Bayan an gama gyara layin farko, sai a goge resin sannan a sake sanya zanen fiberglass, da sauransu har sai an kammala adadin layukan da aka ƙayyade.
Injin injin:Sanya adadin yadudduka na zane na fiberglass a kan mahaɗin mold ɗin, sannan a shimfiɗa layin zane na zane, bututun jiko, a manna tef ɗin rufewa, sannan a shimfiɗa membrane na jakar injin, a sanya bawul ɗin injin, mai haɗawa mai sauri, bututun injin, a buɗe famfon injin don amfani da matsin lamba mara kyau, za a fitar da shi daga iska, kuma a ƙarshe, za a yi amfani da matsin lamba mara kyau a zafin ɗaki don a saka resin a cikin jakar injin a cikin yanayin yanayi (zafin ɗaki), a goge, a cire jakar injin bayan an saki mold ɗin. Bayan an warke, ana cire jakar injin kuma a rushe ta.
A cikin aiwatar da shimfiɗa goga fiberglass da resin ta amfani da goga mai birgima, yana buƙatar a tsaftace shi cikin lokaci, ana tsaftacewa ta amfani da acetone.
(8) ƙarfafa shimfiɗawa:bisa ga buƙatun ƙarfafawa, kayan da aka yanka a cikin babban abu yankan girman da siffar da ake buƙata, sannan tsarin tattarawa, lokacin da Layer ɗin tarin FRP ya kai kauri na buƙatun ƙira, yayin daResin FRPhar yanzu yana ci gaba da yin laushi, da sauri a saka kayan cikin core, kuma da wuri-wuri tare da nauyin matsin lamba mai dacewa zai zama babban kayan ɗakin a cikin FRP Layer, don zama maganin FRP, cire nauyin, sannan a tara wani Layer na fiberglass zane.
(9) manne haƙarƙari:An raba harsashin FRP zuwa manyan sassa da ƙananan sassa, ana buƙatar amfani da resin dazane na fiberglassa cikin ƙananan ɓangaren siffar mold daga sassan haƙarƙarin da aka gyara a kan kwanyar, don sauƙaƙe gyara da shigar da ɓangaren sama na kwanyar. Ka'idar manne haƙarƙari iri ɗaya ce da ta ply.
(10) rushewa:Ana iya rushe laminate ɗin bayan wani lokaci na warkewa, kuma ana ɗaga samfuran daga cikin mold ɗin daga ƙarshen mold ɗin biyu.
(11) Kula da mold:A kiyaye mold ɗin na kwana 1. A yi amfani da tawul mai tsabta don goge sinadarin sakin, a shafa kakin zuma sau 2.
(12) Haɗawa:Haɗa harsashin sama da na ƙasa waɗanda aka wartsake kuma aka rushe, yi amfani da manne mai tsari don manna ɓangaren sama da na ƙasa tare sannan a haɗa shi da manne.
(13) Yanka, yashi da haƙa:Ana buƙatar a yanke ƙusoshin, a ɗan yi musu yashi sannan a haƙa su domin a haɗa kayan aikin da kayan aikin ƙarfe daga baya.
(14) Haɗa samfura:maƙallin, hinges, ramukan zare, magudanar ruwa, sukurori da sauran kayan aiki da wurin ajiye kaya, maƙallin hannu da sauran kayan aikin bakin ƙarfe bisa ga buƙatun abokin ciniki ta amfani da sukurori da aka sanya a kan ƙwanƙolin.
(15) Masana'anta:Jirgin ruwan da aka haɗa zai bar masana'antar bayan ya wuce binciken.